Integrating MES with machine networking, the preferred solution for strengthening and improving quality and efficiency.
Benefits of integrating machine networking with MES
- By machine networking to send data back to MES, MES can monitor and manage equipment status in real-time, effectively reducing equipment failures and improving production efficiency.
- Production progress for orders is traceable, such as which operations they have reached, allowing for quick responses to customer demands.
- MES can also view and analyze the quality inspection data collected, which can be used to identify and address problem areas and ultimately improve product quality.
- MES can in real-time monitor and manage production resources, including people, machines, materials, and methods, which helps to improve resource utilization efficiency.
- MES can also visualize the collected machine and production data, as well as provide real-time machine and production status updates, enabling management to make optimal decisions.
Increased production efficiency
By reorganizing production processes and optimizing existing MES systems for customers, there is no need to wait for clearing when changes occur, which increases production capacity.
Controlling critical materials simplifies the process of changing materials, allowing for quick and precise replacement of reworked parts, greatly reducing changeover times and increasing output.
After optimizing the existing MES for an electric motorcycle factory, there was no need to wait for clearing during engineering changes, resulting in an annual increase of approximately 3,267 electric motorcycles in production.
Better quality control
Machine networking can record data on equipment and production processes in real-time, and when integrated with MES, MES can monitor production progress in real-time and adjust production processes to improve production efficiency.
As MES can monitor equipment status in real-time, any abnormalities that occur during production can be quickly identified and alerts issued. This enables prompt resolution of production problems, resulting in improved product quality.
【Online Seminar】 Equipment maintenance (Short verson)
In traditional factories, machine failures can occur every day, and unexpected downtime can significantly impact production and equipment efficiency, leading to losses for the company. However, machine and equipment failures can often be traced, and with the development of Industry 4.0 and smart manufacturing technology, business owners can effectively monitor and manage machine status, reducing the risk of unexpected downtime and potential failures. In this seminar, NTT DATA shares how smart factories can implement preventative maintenance and repair of machine equipment to maintain stable factory operations and improve overall equipment efficiency.