Smart Manufacturing Solutions
Save Your Cost . Improve Product Quality
References
Industry: Optical Coating
Basic information
Client name: Vactronics technologies inc.
Location: Miaoli City, Taiwan
Background
The client would like to increase the capacity and coating quality because their order quantity was gradually increasing. How to improve the production efficiency and to increase the product quality are the key points to this client. Therefore we implemented EXC-MES, AGV and IIoT to satisfy their demand.
Benefits
EXC-MES 
Yield: 3% 
EXC-MES collects the defect reasons for further improvement, so the yield rate is increased by 3%.
Cycle time: 10% 
Actual cycle time becomes transparent so the managers know how to shorten it.
WIP quantity: 23%
Production status is relected in real-time and Work-in-process (WIP) quantity is reduced by 23%.
AGV 
Handling efficiency: 33%
AGVs replace staffs to handle the heavy carriers, and the handling efficiency is increased by 33%
Output: USD4 million
More carriers means that more lenses can be coated, so the production capacity is increased.
Manpower for handling: 0
AGVs replace all 10 dedicated staffs to move the carriers, so they can execute higher value-added jobs.
Decision-making platform 
The management level can grasp the real-time status through report such as daily output, overall equipment efficiency, and defect reason collection.
Industry: Plastic Injection
Basic information
Client name: Felli Group (FREE-FREE)
Location: Tainan, Taiwan
Background
The client would like to grasp the real-time status in the production site and the warehouse as well as breaking the information silo. Also, they would like to reduce the communication cost bewtween the sales and production department. We implemented EXC-MES, EXC-WMS, APS, Dataplatform as well integrating the above systems with their exsisting systems.
Benefits
EXC-MES
Efficiency: 10%
Production efficiency is increased by 10% as EXC-MES collects the real-time conditions of the product site, so the managers can understand where and what to improve.
Yield: 3%
Yield is improved by 3%. EXC-MES collects all the defect reasons for further anaylsis and the scrapped product ratio is decreased.
APS 
Actual output value: 3%
The client can utilize scheduling plans and results reports for reference during production and sales meetings, reducing communication costs. The actual output value is increased by 3%.
Monthly stock: 11%
APS helps manage the resources precisely, including material, man, machine and method, so the monthly stock is reduced by 11%
EXC-WMS 
Downtime: 25%
The inventory in the warehouses is monitered and displayed in real-time. The staff can quickly get the materials as well as the tools and handle them to the production lines, so the downtime is reduced by 25%.
Warehouse operational efficiency: 50%
With PDA replacing all the paper work manually, all the inbound and outbound operations are all collected in the system, and the warehouse operational efficiency is increased by 50%.
Solutions
AGV/AMR
Automation System Integration Solution
Automated transport solution planning
EXC-WMS 
Warehouse Management System
Inbound and outbound operation, material requisition and return, inventory transfer and inspection
Data Platform 
Close the data-business loop to enable company applications and
solve information silos
EAP/IIoT
Equipment Automation Program
Integrate IT and OT to achieve equipment automation, control real-time OEE, data monitoring and analysis
EXC-MES
Manufacturing Execution System
Integration Hub of Smart Manufacturing System
Manage the overall manufacturing processes, such as WIP, material, equipment, quality, recipe.
Data Visualization Platform
With integration of data from various platforms, the managers can make decision with the analysis of visualized dashboards and reports
Smart Factory for Toyoda Gosei
We are very glad to share the reference of a smart factory with you, “Toyoda Gosei”.
This project scope is to implement MES, ASRS, AGV, IIoT, system integration as well as IT and OT integration. Through data visualization, the overall cost is greatly reduced and the competitiveness is increased.
The benefits are that 30% of workforce is reduced. Operational cost is cut by 80%. Processing cost is decreased by 30%. Please refer to the video for more information.