EXC-MES, the best tool for digital transformation and sustainability in the textile industry.
Digital transformation improves efficiency, quality, and productivity.
EXC-MES is a manufacturing Execution System that controls the entire manufacturing process and management, optimizing production, and is the integration hub of the entire smart manufacturing. The implementation of MES is usually to improve production efficiency, suppress waste, and reduce production costs. MES can monitor and record the production process in real-time. By analyzing production data, the reasons for defects can be identified, and production data can also be provided to management to make the best decisions.
The production data recorded by MES can also serve as a reference for carbon emissions during the production process, reducing waste is equivalent to reducing carbon emissions, and can also pay less carbon tax. The implementationn of MES is the first step for companies to move towards sustainable development.
Digital transformation automation
Through digital transformation and the transparency of the production process, real-time production data is automatically collected by EXC-MES. After the systematization of defect records and disposal procedures, the actual yield situation can be accurately reflected, and further quality improvement can be carried out.
By integrating with RFID devices, calculation errors in working hours can be reduced and working hours can be combined with other systems such as ERP. EXC-MES can calculate the correct production cost, saving time and valuable labor for more complex and refined tasks.
Improve production efficiency
The system collects production data according to the production schedule, and management can analyze detailed production data to reduce unnecessary labor and material waste, thereby reducing production costs.
After inputting the production scheduling logic into the dispatching system, the daily production schedule can be quickly generated and refined to the daily production quantity of each machine. Through effective allocation, companies can more efficiently use manpower and resources, improve production efficiency, and reduce labor and other costs.
Accelerate management decision-making
IIoT enables real-time monitoring of equipment status and saves critical machine parameters for enterprise analysis to improve product quality. IIoT also helps enterprises to monitor real-time water, electricity, and gas usage throughout the factory, further reducing unnecessary energy consumption and lowering production costs.
Integrating the production data collected by MES with the decision-making platform can provide management with real-time data for making informed decisions. Management can view the decision-making platform without time, location, and device limitations, enabling them to keep track of the latest factory developments at all times.
【Online Seminar】RFID Applications in Textile Industry (Short Version)
How can warehouse management effectively utilize limited storage space and achieve the first-in, first-out principle accurately? In a massive warehouse, how can the location of stored goods be quickly identified, and how can warehouse staff be assisted in executing inbound and outbound operations, picking, and inventory activities? How can MES and production lines be closely integrated through RFID tags on carriers to create a real-time and accurate record of the complete production history?
RFID solution integrates MES and WMS to improve production efficiency and employee effectiveness, reduce labor costs, achieve paperless operations, and enhance quality through comprehensive production history tracking and management. NTT DATA leads you through a series of reference cases to help you better understand the benefits of RFID in textile factory production management.